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Evolution MotorSports Dyno Testing Procedures FAQ’s & Detailed Dyno Information | Our dyno charts, actual or theoretical data?The dyno charts that are posted throughout our website are actual graphs from our in house DynoJet 248 dynamometer. They are what the computer generates after we test a specific vehicle. These are NOT theoretical interpretations of the charts, rather the raw data that the dyno computer plots. You may find that other companies have "cleaner" looking charts but most of the time they are man made on graphing software and are not real dyno graphs. These are REAL dyno graphs and numbers of what the cars power is producing to the wheels. | 
| | What do the numbers mean? The power figures in these graphs are real horsepower and torque measurements at the wheels. When an auto manufacturer rates the power of a vehicle, they rate the power at the engine. The engine power is always higher due to not loosing any of the power through the drive train components. When you transfer the power of the engine at the crankshaft through a transmission / drive train, there is a parasitic loss which can vary from dyno to dyno. On our DynoJet dyno from this percentage can range from 12-25% depending on car and drive train. Automatic cars will typically loose more power through the drive train which can typically ranges from 20-25%. Different dynos also rate power differently which can increase the loss from the engine to the wheels by as much as 40%. See: “Different dyno different number” | | How to calculate engine numbers: On a 996TT, the calculation for wheel horsepower (WHP) to engine horsepower (EHP) is about 12-15%. For our calculations, we use the 12.5% which is a very conservative figure. To calculate EHP, simply multiply the WHP by 12.5%. For example: if the car produces 500 WHP x 12.5% = 562 EHP The Baseline 996TT: The baseline 996TT dyno test that we use for all of our comparison charts is a very optimistic 996TT. Typically the stock 996TT numbers are in the 370-380 Wheel power range while the stock GT2 & X50 cars are in the 415-420 range. We chose to use one of the highest 996TT dynos as our baseline to be very conservative with our comparisons. How most dyno facilities conduct their testing: Dyno testing is not as simple as securing the car on the dyno and running a few runs. Most dyno facilities throughout the US were set up as additional profit centers for their already established automotive business. With this being said, time is money and the quicker they can dyno test your car and get the next one in, the more profit the dyno generates. This is a fine way to make money however dyno testing takes a lot of time, many runs to gain accuracy as well as experience with this car and over $10K of data logging equipment to insure accuracy. It is very hard to obtain real results in 3 short runs in the course of a few minutes. Most dyno facilities do not have adequate cooling, adequate ventilation and experience with Porsche cars let alone a 996TT. Experience is crucial when it comes to obtaining accurate data. | How we dyno test to obtain accurate results: In order to get the feel of any new vehicle that we put on our dyno, it may take 6-10 runs to get a feel for the car in the specific conditions with the specific upgrades that the car has. It may take close to an hour to really grasp how the car makes repeatable power. This may mean that the car has to cool down for a considerable amount of time and re test to see if the actual baseline runs were accurate due to the temperatures of the engine components. THIS IS VERY IMPORTANT. Anytime we dyno test a vehicle to gather accurate data, we data log the engine functions with a $10K factory Porsche PST2 scan tool. This tool allows us to monitor oil temps, intake air temps, coolant temps, MAF, knock activity / knock retard, O2 volts (AFR), fuel trim, timing, injector time, boost, throttle angle, and over 50 other channels to gain accurate data. Without this tool, the experience to use it and the experience of over 2000 dyno runs with the 996TT, it is nearly impossible to obtain accurate data with 3 dyno pulls in the course of 20 minutes on the dyno. We have a state of the art facility with proper ventilation and proper cooling to dyno test these vehicles which helps us obtain accurate results. Our dyno facility is not set up as an additional income stream for our company, rather a very important research and development tool we use everyday to test our customer’s cars, company cars, test and retest everything we engineer and manufacture that is designed to change the power of a car.
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| | Our dyno facility: In order to achieve accurate results besides what you have already read about in the above paragraph, it is crucial to have adequate cooling and ventilation for the car while on a stationary dyno. When we are testing vehicles in our facility, we will reach speeds of 130 MPH and may reach speeds of up to 180 MPH while the car is strapped to the dyno. While high speed / high load is good for testing, this can be brutal for an engine that is use to having this amount of air flowing through the radiators, intercoolers and engine compartment in order to keep it cool. This is another crucial element when dyno testing. Most dyno facilities have a few floor fans to feed air through the radiators during testing which will replicate about 5-10 MPH of airflow over a very small area of the car. This type of inexperience and inadequate equipment can prevent obtaining accurate data as well as actually damaging your car. When we test in our AZ facility, we have 2 factors to consider when cooling the vehicle for testing. The first is our summer climate. Our climate in the summer is one of the most brutal climates in terms of heat. Our dyno facility can reach temperatures of 115 degrees which is fantastic for high temperature endurance testing but difficult to control high engine temperatures. Our dyno methods in the summer months are completely different for obtaining accurate data as compared to the winter months. We may take 3X as much time in between dyno runs to stabilize the engine temperatures to repeat the procedure as compared to winter testing | 
The second factor is our cooling / airflow equipment. We have spent nearly $5K on our main 5HP, 3 phase electric cooling fan. This fan is capable of replicating wind speeds of up to 60 MPH which is not 130 MPH but it is 10X better than most other fans that you will find in other facilities. In addition to this high flow main fan, we have 5 additional industrial grade 60 MPH scroll fans that are designed to concentrate direct airflow to cool the 2 intercoolers, 2 outside front radiators and engine compartment. With these fans in place we are able to make repeated high speed runs while maintaining close to accurate intake, intercooler, engine compartment and engine fluid temperatures which help with repeatable and accurate dyno results. Without proper airflow and cooling, power gains can vary by as much 60 HP on high power cars and 20 on stock power cars.
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| About the Mustang AWD500SE Dynamometers: 
| Horsepower: | 900 hp peak absorption AWD mode(1,800-hp optional, 50-50 Split) 2,500 hp peak measurement capacity AWD mode (50/50 Split) 900 hp peak absorption 2WD mode 1,500 hp peak measurement capacity 2WD mode | | Loading: | Air cooled eddy current power absorber | | Maximum Speed: | 175 mph intermittent (2WD) 150 mph intermittent (AWD) | | Inertia (AWD/2WD): | 2,152 / 1,190 lbs (nominal) | | Controls: | Pentium-based PC control system with PowerDyne PC Control Platform Roll-around console standard | | Hand Control: | Wireless in-car controls available | | Rolls/Wheelbase: | Precision machined & dynamically balanced knurled finish rollers Belted for bi-directional capability 12.625" (320.68 mm) diameter balanced rolls 31" (787.4 mm) face length 18" (457.2 mm) inner track width 80" (2,032 mm) outer track width 88" - 118" (2,235 mm - 2,997 mm) standard, 88"-132" (2,235 mm - 3,353 mm) optional wheelbase accommodation | | Transmission: | Heavy-duty, industrial-fiber belt drive with mechanical disconnect | | Frame: | Heavy-duty structural steel frame | | Axle Weight: | 6,000 lbs (2,727 kg) maximum | | Shipping Weight: | 9,000 lbs (4,090 kg) (dynamometer only) | | Air Requirements: | 80 PSI, dry, regulated, oil free | | Power Requirements: | 115 VAC single phase, 50-60 Hz, 15 Amps (computer) 230 VAC single phase, 50-60 Hz, 40 Amps (dynamometer) |
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| | | | Will your dyno numbers match our numbers? This is a very difficult question to answer. As we have outlined here it is very difficult to obtain 100 % accurate dyno data. Even with our advanced dyno equipment and dyno procedures, we do not claim 100% accuracy, however we do feel our testing methods and procedures for Porsche cars is second to none. In most cases, the answer is yes. We have actually have customers report that their numbers were actually higher than the power figures that what we publish. In some cases they were slightly less and this could be due to the information outlined above or the difference in dyno equipment. Additionally, if the numbers are less, this can indicate that something is different on your car that is hindering performance as compared to the way our specific car was tested. Different components that may seem to work in harmony may in fact not have the desired result that you were expecting. Additionally, there could be something wrong with your car i.e. a boost leak, bad spark plugs, improper adjustments, a vacuum leak, a part installed improperly etc, etc. This is where it is difficult to diagnose the problem without the proper tools and experience. | | Will different / additional engine components impact results? When we represent a power level for a specific engine tuning system, this system is calibrated and tuned as a complete package. It is not some generic software calibration and generic hard components that we use on all cars. It is the work of many months and in some cases years of development to ensure optimum results. This is a key element when dyno testing. If results are different than what is represented / expected and the testing procedure is monitored, replicated as stated above and conducted on a similar dyno, then there may be a conflict with hardware on the vehicle. Some components that are added to the engine that are different than what we offer will not have an affect on final power output. On the other hand, there are some key components that may have an adverse affect on the power level. For example, some exhaust systems may sound good but can adversely affect power levels of one of our tuning systems. Additional, adding additional components such as improperly designed headers or intake modifications or removing the exhaust / catalysts can have a drastic affect on the power output and in some cases can actually damage your engine. Please consult one of our experts if you have questions about the components that you are using with our tuning systems to ensure compatibility. |  | | One very important final thought to consider when dyno testing: If all of the procedures, ideas and techniques are considered and implemented from the above information, the only power figure that matters is the difference between stock and modified. If your dyno figures show the car makes 320 WHP stock and modified it makes 460 WHP, then the net result is still the same as our 380 WHP stock and 535 WHP modified. |
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